Engineering tool

Cost of quality calculator

Quantify quality costs with the prevention, appraisal and failure model.

Inputs

Planning, training, supplier development, FMEA.
Inspection, testing, audits, calibration.
Scrap, rework, re-inspection, downtime.
Returns, warranty, field repairs, penalties.

Result

Enable JavaScript to use this calculator. The method and formulas are explained below.

Model

Cost of conformance = prevention + appraisal. Cost of nonconformance = internal failure + external failure. See the cost of quality guide for definitions and examples.

Interpreting

There is no universal target. Trends over time and the ratio between failure and prevention are usually more informative than a single percentage.

Use of this toolThis calculator is an educational aid. It is not a substitute for the governing standard, the customer specification or engineering approval. Verify results before using them for acceptance decisions.

Direct contact. No forms.

Discuss your inspection, audit or project requirements

Send us the purchase order scope, drawings, specifications or ITP and the supplier location. You will receive a written proposal with scope, inspector profile, schedule and reporting format.

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